If you’re interested in learning how shaker cabinet doors are made, this post is for you. Shaker cabinet doors are one of the most sought after style of cabinet doors as they are durably stylish. They are created with minimal woodworking tools and have a simple appearance. Read our guide to making shaker cabinet doors below.
Steps To Making Shaker Cabinet Doors
The steps are the same whether it’s a factory making your cabinet doors, or if you’re trying to make them yourself at your home or in your shop. A table saw can create quality cabinet doors just like computerized assembly equipment, depending on the aptitude of the individual.
Step 1: Measure
The old saying is still true, measure twice and cut once. That goes for any home improvement project. In this case you’ll be measuring the height and width of your cabinet doors and making sure you know the sizes of wood to order and how much you’ll need for your project.
Step 2: Choose Your Wood
The first step to making shaker cabinet doors is choosing the wood you want for your doors. It should fit your needs and the design of your cabinetry project. If you’re going to choose to pain your cabinet doors, ensure you’re order a paint grade cabinet door. Other popular woods for cabinet doors are Poplar, Alder, Soft Maple, Hard Maple, Cherry and more. Choose one that fits your budget, and your home’s appearance.
Step 3: Rip Frame Stock
You’re likely not going to find the frame stock in exactly the width you want for your shaker cabinet doors. Ripping is the process of removing thickness from wood frame sections. The table saw can be used to rip the wood down like it would be at the factor. The difference is the highly precise machinery at a factor can be the accuracy of the table saw.
Step 4: Copes, Rails, and Stiles
Shaker cabinet doors are fabricated in the cope and stick method. To adjoin your wood sections you’ll need to use your table saw to create the cope and stick joints that will hold your frame together. The downside to using a table saw to create this type of joint puts the operator at risk. Fingers get too close to the saw blade and extreme caution should be exercised to keep all body parts away from the saw blade. This is the point where ordering your cabinet doors will save time and potential injury.
A big part of this step is also cutting the grooves on the inside of your frame which will accommodate the center panel of your cabinet door. You want to ensure there is some room for expansion and contraction that’s natural with humidity changes, but also that the panel isn’t so small that it’ll slip out of the frame during contraction.
Step 5: Cutting The Panel To Fit
A shaker cabinet door, like many cabinet doors, consists of a frame and a center panel. In a shaker cabinet door the panel is typically flat and isn’t routed. The style of shaker furniture and cabinet doors is one of simplicity. Once the panel is the right size and thickness for the groves in the cabinet door frame you can begin assembling your door.
Step 6: Assemble Your Shaker Cabinet Door
Using a series of clamps you’ll assemble a portion of the frame, insert the center panel, and fit the rest of your frame sections around the panel. As you go make sure to use a quality wood glue and clamps to hold the sections securely in place. The challenge in this step is making sure that your door is perfectly square. Use a square to check the angles on your door to make sure that it is rectangular and not shifting to either side.
Step 7: Edging & Sanding
Using a router around the outside edge of your cabinet door shapes the door to the desired look. It also makes sure that the edges of the door are smooth. Sanding is the follow up to edging and knocks down any sharp points on the door. DIY’ers can use a sanding block or a disk sander to finish this step.
Step 8: Finishing Your Shaker Doors
This step is where you choose a stain, dye, or paint to finish your cabinet door. There is no “right choice” when it comes to this step as each home has a different style. If you’ve chosen maple as your wood type you should exercise some caution and a patient hand as it can be difficult to stain. No matter what look you’re going for make sure you’re patient, intentional, and thoughtful about how you’re proceeding with your cabinet door project.
Step 9: Install Your Shaker Doors
At this point your door will be ready for hardware such as the hinges that hold it in place and for any handles, knobs, or pulls you are planning to use. Install your door hinges first and make sure your doors are level as you install them in your cabinetry. After they are anchored you’ll be able to install the hardware you’ve chosen.
Buy Shaker Cabinet Doors Factory Direct
Woodworking by it’s nature is dangerous work that deals with powerful equipment like your table saw. If you’re not sure you want to undertake a full set of new shaker cabinet doors for your bathroom or kitchen, order online from Cabinetdoor.com. We fabricate Shaker Cabinet Doors to order in your choice of wood and the sizes you need. Our highly accurate computerized woodworking machinery will get you the highest quality doors at the best prices anywhere.
Click here to view: Shaker Cabinet Doors For Sale